Cold foil for dummies answers all questions and explains all mysteries. Hot foil stamping substantially ups the ante by creating a pleasing visual and tactile experience that is the result of combining relief and textured embossing with the application of foil in a single pass. This combination provides an enhanced security feature representing a unique added value capability for your customers. This unique process combines the benefits of variable content digital printing with metallic foils typically used in the analogue cold foiling process. Within seconds, it calculates your foil needs and you see how to set up your machine for the stamping process.
Cold foil printing, also known as cold foil stamping, is a modern method of printing metallic foil on a substrate in order to enhance the aesthetic of the final product. We offer quick turnaround times and quality service on long and short print runs. Like the hot stamping foil, we are either producing the cold stamping foils as below. Compared with cold stamping, hot stamping also has several shortcomings. Described here is the history of this process, the types of hot stamping foils available today. The process lends products an air of luxury intended to grab a consumer s attention. As a professional cold stamping foil manufacturer, we are serving premium quality foil stamping that creates greater precision on to the printed jobs. Where youll find cold foil labels during the printing process, hot foil labels can damage temperaturesensitive substrates, such as plastic films and nonporous materials, during the stamping process. The second stage is cold foil application to the next, specially constructed printing unit. Kurz transfer products hot stamping, cold stamping and. Different printers have different preferences for how they like the artwork to be set up, but in general most will be happy with the elements to be foiled placed on a separate layer and set in a spot color.
During the hot stamp process, a metal stamp of the soontobefoiled design is created and mounted on a stamping machine above the paper. We have a separate article written on cold foil application. In this way you can transform literally any product decoration into a sure hit. People often misconstrue cold foil printing to be a replacement for hot foil, which is simply untrue. Often used on premium print media, like invitations, business cards, reports and letterheads, this is a process whereby metallic foil is applied to the surface of the paper using either a manuallyoperated or pneumatic airpowered machine. Cold foil technology is also highly flexible, quick to implement and above all cost effective. Univacco foils, is a global manufacturer of hot stamping foils, cold foils, holographic foils and functional foils. If you want to add a touch of luxury to your designs, youre going to want to know a bit about foiling. Color is added to the brand with the use of a marking foil which. Mayur deshpande, research associateand adam groseclose, graduate research associateand dr. Discover how kurz can help you add a distinctive finish to your print products.
Cold forming blister foil hubei hengyu new material tech co. The main objectives of the present research were based on. As the leading innovator in stamping foil technology and the mover for digital enhancement and functional printing, kurz equips you for future challenges. What is cold foil application diversified graphic machinery. Taylan altan, professor and director, erc for net shape manufacturing, the ohio state university. Based on this outstanding result, however, it is quite safe to assume that further tests with our various hot stamping and cold foils. Our cold foil is compliant with each stamping technology requiring strip definition less than 0. Amazingly complex shapes can be generated using this process, but a good metal stamping design will take the process and material into consideration.
Cold foiling is a fast, costeffective inline process that works in conjunction with most printing techniques, mimicking the effect of hot foil stamping. Stamping process design deliverables of process design dieface design delivered in drawing or, most often nowadays, cad format. A wide variety of cold foil stamping machine options are available to you, there are 394 suppliers who sells cold foil stamping machine on, mainly located in asia. Throughout my 40 years in the printing industry, i had read about hot foil stamping and had seen samples of the various foiling options. The digital foiling process the domino k600i digital printer lays down the imagepattern for the foil on the substrate using a uv curable adhesive. The top countries of suppliers are china, india, from which the percentage of cold foil stamping machine supply is 99%, 1% respectively. However, cold foiling has now matured into a proven printing process. Using a standard printing plate, an image is printed onto a substrate with the use of uvcurable cold foil adhesive. This revolutionary eye candy printing technique cost less and attracts as much attention as the old way.
Flower flexo cold foiling wenzhou andy machinery co. This application can be done in register and according to a printing pattern using one of the printing units in the printing press. Illustrator or indesign to create the print pdf file. It is also used for continuous fiber frps, but the limited flow restricts the. Kurz foil connect is the name of a program that leonhard kurz has developed to simplify the work of hot stamping foil processors. The cold foil process is a flat application and cannot be embossed concurrently with. Development of a laboratory set up for simulating hot stamping process, investigation on different steel grades with respect to their.
The child resistant blister lid foil should provide safety, security and convenience in preventing children from gaining access to the medications. K laser cold foil business unit largest selection of. A strong alternative to hot foil labels, they are made with an onpress application that transfers a thin sheet of foil onto label material using cold printing plates and a uv curing lamp. If you are interested in getting samples of the foils mentioned in. Use cold foil to capture your piece of offset print market volumes november 1, 2019 take the eagle systems challenge and look into the advantages of cold foil september 18, 2019 explore the benefits delivered by inline cold foil for your offset press august 15, 2019. On these, the hot stamping process excels in performance, opacity, and brightness. Discover the proven methods that have helped many printers profit from the cold foil printing process. Cold foil labels provide metallic touches where hot foil stamping isnt possible. After the application of an adhesive, the cold foil is transferred onto the printing material via roller. Cold stamping foilproductswenzhou zhanxin new materials.
Mgi ifoil s printing press the mgi ifoil s helps complement your mgi jetvarnish 3ds with inline embossing and hot foil stamping through a 100 percent digital process. The extracted foil is affixed to the printed adhesive and an image is. The first one is application of adhesive on the first printing unit it can be standard or uv adhesive. Welcome to the cold foils page of kurz, the leading manufacturer of hot stamping and cold foils. The foil is laminated onto the substrate and passed under a uv lamp, curing the foil to 2 the substrate. Flexo printing unit, which is equipped with a special lamination unit and following uv curing unit. Foil that does not have any adhesive under it is delaminated from the media, revealing the. Cold forming blister foil is one product dedicated to pharmaceutical industry manufactured by sandwiching aluminum foil between nylon opa and pvc films using dry bond lamination technology. The cold foil application consist of applying a metallic layer on your printed substrate. With a wide range of metallic effects, henans cold foils provide an even broader portfolio of finishing options. Michael rivera is the industrys cold foil expert and author of go cold, handbook for cold foil printing, the first cold foil process handbook. Cold foils and cold foil technology from leonhard kurz. Machinery manufacturers and the substrate, adhesive, ink and foil suppliers have. The cold foil process is not as effective on dry, porous or dark stocks.
Diversified graphic machinery what is cold foil application. Cold foil labels are used to apply a lustrous shimmer to delicate or heatsensitive label materials. The traditional way of creating metallized surfaces is hot foil stamping. In addition to our pfx 01 series for offset printing, there is the pfx 02 series for rotary which was. As stated previously, the success of the transfer depends upon the combined performance of the components that comprise it the foil, the adhesive, the printing method and the substrate used.
The following illustration explains the cold foil process. They do not absolve the user from his own responsibility to ascertain that our products are suitable for his process. The main conclusion of the study found that paper products selectively decorated by both the traditional hot stamp and new cold foil processes are still very much recyclable. Upload your stamping motif, plus enter your machine data and print volume into the program. A note on the downloadable pdf version of the milford astor guide to hot stamping and foil selection. The extracted foil is affixed to the printed adhesive and an image is created. Take the eagle systems challenge and look into the advantages of cold foil september 18, 2019.
Cold foiling is a fast and costeffective onpress process for applying foil to a variety of substratessometimes referred to as foil printing. As far as the cold stamping process is concerned, some particular difficulties arise in the case. The challenges of hot stamping include the process complexity and interaction of mechanical and thermal processes. If the foiled image is positioned only on a small area of a sheet, hot foil stamping may be most costeffective. We offer multiple stamping foil formulations that will meet any of your specific physical and or technical requirements. At this time we can only print cold foil on standard 2 x 3. A process accomplished on a foil stamping machine that uses a metal plate that has been engraved with an image of the desired design required for the particular application. In the process, the holographic effects can be used entirely flexibly for any type of printed product. Cold foil can provide an one stop solution for printing and stamping. Cold forming blister foil hubei hengyu new material tech. It then put those samples though the recycling process. As blisters are formed in this nylon foil pvc film laminate by pressing laminate into a mould by a stamp without applying heat, the material is called cold forming blister laminate.
Plastic foil labels are usually used for wrapping the pet water or fizzy. We carry products for the cosmetics, interior, exterior, automotive, trash can, medical, writing instruments, appliance, toy, trophy, badgeid cards, plastic cards, wire and cable marking, tools, license plate frames and sporting goods industry. And, this process can be used on an endless list of printed collateral. And our new cold foil printing process offers a unique way to produce marketing pieces that grab and hold the attention of your target market. Metal forming and stamping presses improve productivity and safety in forming and stamping applications this paper takes a closer look at the automation and information solutions available for metal forming and stamping press systems. It works on rotary flexographic presses, closely imitating hot foil stamping technique. Cold foil has a very similar structure to hot foil in that it consists of 5 layers of material, however in this case the release coat reacts to sheer and not heat and the hot melt adhesive on the back of hot foil is replaced with a lacquer coat which has an. Troubleshooting the foil stamping process postpress. The tack value, viscosity, ink adhesive thread length, ink flow. This version of the foil catalogue does not include any foil or colour swatches as colours and finishes can not be replicated on a computer screen. This technology can overcome heat sensitive substrate. A wide variety of cold foil stamping machine options are available to you.
I had even seen the process in printing plants and on internet videos. High quality cold stamping gold foil use widely for speedy. That is, the work of perforating, forming and blanking is done by the up and down movement of press equipment. Professional reliable cold stamping foil technology and. Cold foil printing takes the idea of hot foil stamping and makes the printing process more costeffective and convenient. Press release kurz cold foil passes deinking test with distinction. Cold foil printing, also known as cold foil stamping, is a modern method of printing metallic foil on a substrate in order to enhance the aesthetic of the final product cold foil printing can be done two ways. For moderate to fullcoverage, cold foils are generally ideal. About 11% of these are postpress equipment, 6% are paper processing machinery, and 8% are heat press machines. Hot foils are often embossed concurrently with an application. At speeds up to 75mmin, the domino k600i cold foiling system.
Sheet metal forming massachusetts institute of technology. Add foil with virtually no set up and at high speeds, but also provide the ability to offer a new, neverbeforeseen finish. For example, the modelling of the bainite transformation has been described in this chapter, and the predicted results agree well with the experimental results. Print ing and processing instructions flexo printing unit, which is equipped with a special lamination unit and following uv curing unit. Luxor alufin kpw cold foils and cold foil technology. Especially suitable for the wet lamination process. The hot stamping process hot stamping is a permanent marking process used to label plastic parts. Section koldfoil process cold foil printing was a simple idea. It also issues an order suggestion, which you can forward by mail or fax to your preferred supplier. Preparing your own artwork for foil stamping is pretty simple.
Cold foils create true metallic effects the perfect reflection. Jul, 2018 the process lends products an air of luxury intended to grab a consumer s attention. After heating the stamp, the sheet of foil runs between stamp and paper so that when pressure from the stamp is applied to the paper, the foil is affixed to the surface. Metal forming and stamping presses rockwell automation. The base material is usually made up of pvc, pet, pp or cold forming blister laminate whereas the lid material is a laminate having aluminium foil as one of the substrates. Kurz graphics leonhard kurz hot stamping foils, cold. Explore the benefits delivered by inline cold foil for your offset press august 15, 2019. Cold foil is applied to a uvcurable adhesive image using a standard printing plate. Stamping machine and stamping foil technologies have undergone continuous further development over the past few decades and the hot. The flexo cold foil and offset foil are include metallic, 3d lens and holographic all are designed for cold foiling with uv adhesive on webfed label material, with machines like lableman, taiyo, label long, shengan, etc. Regarding energy costs, the performance of hot stamping is much worse. Cold foil obtains its metallic shine from overprinting. Use cold foil to capture your piece of offset print market volumes november 1, 2019. Stamping machine and stamping foil technologies have undergone continuous further development over the past few decades and the hot stamping process is very hightech these days.